DHT Team
Production Manager
Every piece of DHT furniture passes through at least seven stages before it leaves our factory. Quality isn't an add-on — it's embedded in every step of our production process.
Stage 1: Material Selection
We source Grade-A teak from certified plantations. Each batch is inspected for moisture content (target: 8–12%), grain quality, and structural integrity.
Quality benchmark: Reject rates at this stage are typically 15–20% — we accept only the best raw material into production.
Stage 2: Kiln Drying
Raw timber enters our computer-controlled kilns for 14–21 days. This slow, precise drying process prevents warping, cracking, and ensures dimensional stability over decades of use.
Stage 3: Machining & Joinery
CNC routers and skilled operators work together. Critical joints — mortise-and-tenon, dovetail, finger joints — are crafted by experienced joiners.
No staples. No shortcuts.
Stage 4: Assembly
Sub-assemblies are fitted together, checked for squareness and alignment, then bonded with weather-resistant adhesives and reinforced with dowels or hardware as needed.
Stage 5: Sanding & Surface Prep
Three stages of sanding — from 80 grit to 220 grit — create a surface that's silky smooth. Edges are hand-radiused to prevent splinters and improve tactile quality.
Stage 6: Finishing
Our finishing line applies water-based sealers, stains, or oils depending on the specification. Each coat is applied by spray, dried, sanded, and recoated. Typical furniture receives 3–4 coats minimum.
Stage 7: Quality Control & Packing
Every piece is inspected against a 32-point checklist before packing:
- Dimensional accuracy
- Finish quality and uniformity
- Hardware function and alignment
- Structural integrity under load
Only then does it earn the DHT stamp.
"Quality control isn't the last step — it's every step. By the time furniture reaches final inspection, we expect a 99%+ pass rate."
